Carpet Coating Process

Carpet is coated through an extrusion process similar to latex or hot melt coating.

Carpet coating process.

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In carpet latex is used for laminating secondary backings to tufted carpet back coating carpet and rugs and for manufacturing formed cushion. Finishing the carpet 7 the ends of the dyed carpet are first sewn together to form a continuous belt. The foam application is adjusted by the amount of foam put on the carpet the speed of the carpet coating range and the pumping speed of the mixer. A needle pushes the carpet fibers through the underside of a piece of fabric called the.

At the same time a strong secondary backing is also coated with latex. Oct 08 2019 water based coating sep 19 2019 fabric coating process sep 17 2019 overfeeding of the stenter machine sep 05 2019 waste gas exhaust purification system for t. The major difference is the method in which a coating is applied to or another material is laminated to the carpet. A method for preparing carpet by using polyurethane to anneal secondary backing to a greige comprising fibers attached to a primary backing.

This method was developed in dalton ga. This process is typically a single production line that completes the final stage of the carpet construction. The carpet capital of the world near the turn of the last century. An extruder melts the compound and the compound is transferred to a die which applies it across the width of the carpet.

Let s hear the voice from our customers. An embossing roll or re gauging roll at the end of the process can be used to maintain uniform thickness of the foam. Most carpet made today is tufted or woven into closed loops. The polyurethane monomers are mixed just prior to application to the greige primary backing allowing the relatively low viscosity polyurethane to penetrate the fibers of the primary backing to aid in fiber lock.

Almost all carpet latex consists of styrene butadiene synthetic rubber sbr compounded with large quantities of powder fillers. This belt is then rolled under a dispenser that spreads a coating of latex onto the bottom of the carpet.